The pitch control unit was bought from a scrapper, it did not function and had been deactivated, requiring Doug to either spend money on replacement parts (lmao) or monkey about on his lathe to create the parts he needed. What he botched together keeps failing because of the following:
- Hundested would not divulge dimensions/tolerances, so Doug had to guess. He guessed wrong.
- Doug is incapable of precision work.
The pitch control malfunctions because it cannot hold pressure. This is made worse by Doug casting the biggest damn prop blades he could. A smaller prop would have meant lower pressure and greater likelihood of success.
To clarify, he bought a lathe rather than spend the money on the parts he needed. Doug had no prior machining experience (his work is still piss poor a decade later) and decided to jump into the deep end of the pool while thinking .001" and .001mm are the same thing.